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Thermal Management of an LED Light Source for Microscopes
Publish:Ecospace Technologies Limited  Time:2017-02-23

Thermal management is a challenge for every LED and LASER solution. Microscope lighting solutions have some very critical requirements, especially if they concern medical applications. ESCATEC in Heerbrugg, Switzerland has a lot of experience in that field and covers all relevant technical disciplines. Wolfgang Plank, head of the MOEMS Future Laboratory and cleanroom, and Gerd Harder, Key Account Manager, give insights on the design process, thermal simulation and production of an LED light source for Leica Microsystems’ Ophthalmic Microscope Proveo 8.

Leica Microsystems develops and manufactures microscopes and scientific instruments for the analysis of microstructures and nanostructures, and is one of the market leaders in microscopy. They are, for instance, renowned for their compound and stereo-microscopes. While being widely recognized for optical precision and innovative technology, they had a major issue with their newly developed light source for the Ophthalmic Microscope.

About Ophthalmic Microscopy

A stable red reflex is one of the most important features of an ophthalmic surgical microscope for cataract surgery. It’s the red reflex that makes the structure of the lens visible and thus makes for an uncompromised view for successful and secure surgery. However, conventional red reflex illumination often decreases during the critical phases of the procedure, such as during phacoemulsification. A new illumination technology based on a high efficient LED Module with four individual beam paths overcomes these drawbacks. This ophthalmic microscope is the first system to feature the new technology. The CoAx4 Illumination provides a stable and consistent red reflex throughout the entire surgical procedure. Both main surgeon and assistant share the same view and full red reflex.

In the initial phase the thermal conditions and the light intensity output in full operation did not meet the specifications of the developers. Through the use of this customized high resolution thermal simulation tool, which was developed at the Institute of Sensor and Actuator Systems of the Vienna University of Technology [1, 2], a promising solution was quickly found. Functional samples were developed; light values were measured, discussed and further optimized. In the course of the optimization, the back-end cooling system with passive heat pipes was also conceived and produced.

About the Thermal Simulation Tool

The simulation tool can solve the stationary and dynamic heat equation. The finite difference method is used as a solution method. At the beginning of the numerical calculation is a choice of the grid and the spatial discretization of the thermal model. Thereupon, the establishment of approximation equations for the spatial calculation area takes place with consideration of the boundary conditions. In the case of transient calculations, initial conditions are taken into account and approximation equations are set up for each time step (temporal discretization). Through this spatial and temporal discretization, the heat conduction equation in differential form is transformed into an algebraic equation system and this is solved with iterative methods.

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